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  • Production of API by biotechnological synthesis methods

Production of API by biotechnological synthesis methods

Human insulin hexamer 3D ribbons

Recombinant and analogue human insulins API production

 

The production building area of recombinant and analogue human insulins API is 6000 m2. A complex of clean rooms with an area of 3,500 m2, including C and D clean-grade rooms. Production capacity - 400 kg of the API per year.

The «Import-Substituting Production of Recombinant and Analogue Insulin from Proprietary Substance project» has been under way since 2016 and supported by the Industry Development Fund of the Russian Federation.

The «Medsintez» plant plans to manufacture API of recombinant and analogue insulin (Aspart, Glargin) for subsequent use in its own production of finished dosage forms.

In September 2017, own insulin API, Rosinsulin, was registered, at the end of 2018 – the analogue insulin API Rosinsulin aspart, a decision by the RF Ministry of Health is expected on adding an analogue preparation, Rosinsulin glargine, to the State Register of Medicines.

The implementation of the project will allow to give up purchasing foreign substances and create a full-cycle insulin production. The domestic production of the substances will help reduce prices for finished insulin by 15-20% relative to import prices. The insulins will be produced in the most convenient and familiar finished dosage forms for patients: in cartridges and syringe pens.

For the project, the following have been created at the «Medsintez» plant:

A modern R&D lab for genetics and biotechnology (2014)

A pilot zone (for developing a technology for the production of recombinant drugs, including the API of analogue insulin forms) (2015)

RHI API industrial production with capacity up to 400 kg/year (2016-2020)

 

Recombinant human follicle-stimulating hormone API production

 

The production building area of recombinant human follicle-stimulating hormone API is 564 m2. A complex of clean rooms with an area of 290 m2, including C and D clean-grade rooms. Production capacity - up to 30 grams of the substance per year.

Since 2018, Medsintez has implemented another biotechnological project for the production of the latest development in the field of reproductive technologies in cooperation with iVPharma: the enterprise has produced the substance of recombinant follicle-stimulating hormone and produced the first Russian drug for the treatment of human infertility – Primapur. It is used in the in vitro fertilization (IVF) procedure to induce the growth of follicles in the ovaries. The preparation is successfully used in clinics throughout Russia.

A fully Russian drug; it went through all stages, from the development and creation of a pharmaceutical substance to the release of a finished dosage form, exclusively in the Russian Federation. Primapur® is included in the list of vital drugs.

High-tech Russian production at the Medsintez plant ensures the world-class quality and safety of manufactured medicines. At the same time, the domestic production of FSH does not depend on fluctuations in exchange rates, which means it offers a favorable price for the finished drug in comparison with imported analogues.

If necessary, this production area is capable of producing any import-substituting preparations based on monoclonal antibodies.

 

Quality

Quality, safety and efficacy of medicines are «Medsitntez» plant's top priorities.

Знак GMP

The Quality Director's service structure, which includes the quality control and assurance departments, is in full compliance with GMP standards.

The core staff was trained at Bayer AG in Leverkusen and Berlin. All plant employees were trained in GMP requirements at special training organizations or at the enterprise itself.

The plant has the МС ISO 9001:2015 quality control system in place.

Quality control of finished products is carried out in the plant's laboratories accredited by Roszdravnadzor and FMBA of the Russian Federation.

  • Sterile boxing laboratory of the workshop for the production of infusion solutions2.jpg
    Sterile boxing laboratory of the workshop for the production of infusion solutions2.jpg

The Medsintez plant’s awards:

A prize of the Russian Government

for achieving significant results in terms of quality and services, as well as for the implementation of highly effective management techniques (2007)

A prize of the Commonwealth of Independent States

for achievements in the field of product and service quality (2009)

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